Experience

Kitting and Distribution

Global provider of consumer products partners with Skybridge to build one million+ kits for retail distribution

The Client

• Kitting and DistributionGlobal provider of consumer products partners with Skybridge to build one million+ kits for retail distribution
• The Client Global company that provides consumer products in the areas of pharmaceuticals, cleaning supplies, personal care, and pet supplies.

The Challenge

• Build one million+ hand-assembled, retailer specific kits within one month turn time
• Manage supply chain to handle dynamic package contents and distribution to retail specific locations

The Solution

• Skybridge engineered a streamlined assembly process, including a physical process assessment, specific to this massive kit program
• Skybridge assembled flex staff for designated one month processing time frame
• Managed dynamic package contents to optimize flex staff Slight process enhancements during production yielded significant throughput increase due to high number of manual touches

The Results

• Skybridge finished ahead of schedule and within budget
• Peak day assembled 90,000 kits
• Audited 6% of all kits assembled with 0% errors
• Exceeded all client and end-point retailer expectations